---
product_id: 542277168
title: "HFP-TS16 Fuel Tank Seal/Gasket Replacement for Polaris Sportsman 500/800 (2005-2007) Replaces 2204719, 2520437, 2520464, 2520311"
brand: "hfp"
price: "A$140"
currency: AUD
in_stock: true
url: https://www.desertcart.com.au/products/542277168-hfp-ts16-fuel-tank-seal-gasket-replacement-for-polaris-sportsman
store_origin: AU
region: Australia
---

# Durability over 100,000 miles Direct OE fit for Polaris models Viton seal resists ethanol & chemicals HFP-TS16 Fuel Tank Seal/Gasket Replacement for Polaris Sportsman 500/800 (2005-2007) Replaces 2204719, 2520437, 2520464, 2520311

**Brand:** hfp
**Price:** A$140
**Availability:** ✅ In Stock

## Summary

> ⛽ Seal the deal with durability that outlasts the ride!

## Quick Answers

- **What is this?** HFP-TS16 Fuel Tank Seal/Gasket Replacement for Polaris Sportsman 500/800 (2005-2007) Replaces 2204719, 2520437, 2520464, 2520311 by hfp
- **How much does it cost?** A$140 with free shipping
- **Is it available?** Yes, in stock and ready to ship
- **Where can I buy it?** [www.desertcart.com.au](https://www.desertcart.com.au/products/542277168-hfp-ts16-fuel-tank-seal-gasket-replacement-for-polaris-sportsman)

## Best For

- hfp enthusiasts

## Why This Product

- Trusted hfp brand quality
- Free international shipping included
- Worldwide delivery with tracking
- 15-day hassle-free returns

## Key Features

- • **Viton Seal Technology:** Crafted from premium Viton rubber, impervious to ethanol and harsh chemicals, guaranteeing extended seal life beyond standard gaskets.
- • **Precision Vehicle-Specific Fit:** Engineered exclusively for Polaris Sportsman 500/800 (2004-2007) ensuring flawless compatibility and hassle-free installation.
- • **Effortless Drop-In Installation:** Comprehensive kit replaces all worn components in one go—no guesswork, no delays, just quick and clean setup.
- • **Unmatched Longevity & Reliability:** Designed to endure over 10,000 hours or 100,000 miles of rugged use, keeping your fuel system leak-proof season after season.
- • **Lifetime Warranty & USA-Based Support:** Backed by a dedicated in-house team in Ventura, California, offering peace of mind with lifetime coverage and bilingual customer care.

## Overview

The HFP-TS16 Fuel Tank Seal/Gasket Replacement is a direct OE fit for Polaris Sportsman 500/800 models from 2004 to 2007. Made from durable Viton rubber, it resists ethanol and chemical degradation, ensuring reliable fuel system sealing for over 100,000 miles. This easy drop-in kit includes all necessary components for a seamless installation, backed by a lifetime warranty and dedicated US-based customer support.

## Description

Replacing the fuel tank seal or gasket is a vital part of the fuel pump replacement process. Quantum tank seals are made exclusively from Viton which are impervious to ethanol and other chemicals that degrade conventional rubber over time. These OE replacements are designed for fitment on specific vehicles.

## Features

- AFFORDABLE DIRECT FIT Fuel Pump Tank Seal / Gasket For: Polaris Sportsman 700, Sportsman X2, Sportsman X2 500, Sportsman X2 800, Fits Model Years: 2004, 2005, 2006, 2007
- QUICK & EASY DROP-IN INSTALLATION. DIRECT REPLACEMENT WITH VEHICLE-SPECIFIC KIT: Replace all worn components at once using our comprehensive install kit including tank seal
- THE ULTIMATE IN PEAK ENGINEERING TO GUARANTEE RELIABILITY AND LONGEVITY. Designed and constructed for problem-free operation in excess of 10,000 hours or 100,000 miles. Durable Viton seal outlasts your original, even in high-ethanol fuels
- The Ideal Fuel Pump Tank Seal / Gasket Replacement for: Polaris 5412421
- LIFETIME WARRANTY WITH DEDICATED IN-HOUSE CUSTOMER SERVICE TEAM IN THE USA BASED IN VENTURA, CALIFORNIA. Quantum Fuel Systems has been American-owned and operated since 1999. Se habla Español.

## Technical Specifications

| Specification | Value |
|---------------|-------|
| Brand | HFP |
| Fit Type | Vehicle Specific Fit |
| Item dimensions L x W x H | 13 x 127 x 191 Millimeters |
| Material | Rubber |
| Item Weight | 23 g |
| Style | Tank Seal |
| Specification Met | OE |
| Auto Part Position | Inside |
| OEM Part Number | "5412421, 2205081, 2520311, 2520438, 2520496, 2520498", 5412421 |
| Manufacturer | HFP |
| Model | Sportsman 700, Sportsman X2, Sportsman X2 500, Sportsman X2 800 |
| Product Dimensions | 1.27 x 12.7 x 19.05 cm; 22.68 g |
| Item model number | HFP-TS16 |
| Manufacturer Part Number | HFP-TS16 |
| Assembly Required | No |
| Special Features | 2004-2007, 5412421, Fuel Pump Tank Seal / Gasket |
| Country of Origin | USA |
| Item Weight | 22.7 g |

## Product Details

- **Brand:** HFP
- **Fit Type:** Vehicle Specific Fit
- **Item dimensions L x W x H:** 13 x 127 x 191 Millimeters
- **Material:** Rubber
- **Item Weight:** 23 g
- **Style:** Tank Seal
- **Specification Met:** OE
- **Auto Part Position:** Inside
- **OEM Part Number:** "5412421, 2205081, 2520311, 2520438, 2520496, 2520498", 5412421
- **Manufacturer:** HFP

## Images

![HFP-TS16 Fuel Tank Seal/Gasket Replacement for Polaris Sportsman 500/800 (2005-2007) Replaces 2204719, 2520437, 2520464, 2520311 - Image 1](https://m.media-amazon.com/images/I/61n8irD98wL.jpg)
![HFP-TS16 Fuel Tank Seal/Gasket Replacement for Polaris Sportsman 500/800 (2005-2007) Replaces 2204719, 2520437, 2520464, 2520311 - Image 2](https://m.media-amazon.com/images/I/61rW1cVTpdL.jpg)
![HFP-TS16 Fuel Tank Seal/Gasket Replacement for Polaris Sportsman 500/800 (2005-2007) Replaces 2204719, 2520437, 2520464, 2520311 - Image 3](https://m.media-amazon.com/images/I/71NaaXYP-wL.jpg)

## Available Options

This product comes in different **Size** options.

## Frequently Bought Together

- QFS Fuel Pump Tank Seal/Gasket Replacement for Polaris Sportsman 700, Sportsman X2, Sportsman X2 500, Sportsman X2 800, 2004-2007, OEM 5412421, 2205081, 2520311, 2520438, 2520496, 2520498
- QFS oem In-Tank Fuel Pump Replacement for Polaris Sportsman 500 Intl, Sportsman 800 Intl, Sportsman 700, Sportsman X2, Sportsman X2 500, Sportsman X2 800, 2004-2007, oem 2205081, 2205092, 2520716
- QFS oem Fuel Pressure Regulator Replacement for Polaris Sportsman 700, Sportsman X2, Sportsman X2 500, Sportsman X2 800, 2004-2007, oem 2204719, 2520311, 2520437, 2520464

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*Product available on Desertcart Australia*
*Store origin: AU*
*Last updated: 2026-02-23*